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Powder Compacting

Powder Compacting

Powder metallurgy is the procedure of blending fine powder, pressing them into the desired component form known as compacting, and then heating the component in a controlled temperature atmosphere to bond known as sintering. Powder metallurgy is the continually and evolving technology which embraces most metallic, non-ferrous and alloy materials. Powder Metallurgy is suitable for high-volume production with minimal wastage of material therefore also known as the “Green” technology.

The Powder Metallurgy is advantageous as it is cost effective, provides flexibility in shapes, versatility used and uniformity in the parts or components manufactured with this process. Powder metallurgy aids in the high precision forming and generates components with near-net shape, complex features and good dimensional precision pieces. In the process of powder metallurgy metal powder is compacted in die through application of high pressure. The tools are held in the vertical position with punch tool forming the bottom cavity. The powder is compacted and then ejected from the die cavity. Removal of compact from the upper side of the die using a filling shoe in the fill stage of the next cycle, or an automation unit or robot system.

Mechanical or hydraulic presses are used for the compaction process for the Power Metallurgy component making and INCREDIBLE MACHINES provides both. Also the automated filling and weighing unit and the robotic system can be provided for various components making as per the customers’ needs.

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Powder metallurgy is the procedure of blending fine powder, pressing them into the desired component form known as compacting, and then heating the component in a controlled temperature atmosphere to bond known as sintering. Powder metallurgy is the continually and evolving technology which embraces most metallic, non-ferrous and alloy materials. Powder Metallurgy is suitable for high-volume production with minimal wastage of material therefore also known as the “Green” technology.

The Powder Metallurgy is advantageous as it is cost effective, provides flexibility in shapes, versatility used and uniformity in the parts or components manufactured with this process. Powder metallurgy aids in the high precision forming and generates components with near-net shape, complex features and good dimensional precision pieces. In the process of powder metallurgy metal powder is compacted in die through application of high pressure. The tools are held in the vertical position with punch tool forming the bottom cavity. The powder is compacted and then ejected from the die cavity. Removal of compact from the upper side of the die using a filling shoe in the fill stage of the next cycle, or an automation unit or robot system.

Mechanical or hydraulic presses are used for the compaction process for the Power Metallurgy component making and INCREDIBLE MACHINES provides both. Also the automated filling and weighing unit and the robotic system can be provided for various components making as per the customers’ needs.

Incredible Machines offer various features in the press to enhance overall powder compacting application which includes:

  • Rigid structure with 4-Pillar and 4-Column type of designs and JIS standards.
  • Automatic powder feeder for high productivity.
  • CNC controller for the dynamic control of the various platens and fine adjustment for the powder compaction.
  • Selection of different filling and pressing methods via touch screen.
  • Pressing based on height.
  • Equipped with floating cavity platen for uniform density of the green part.
  • Different filling methods can be set from the HMI.
  • Crack-free de-molding due to freely programmable applied load.
  • Reduced tool wear due to freely switchable core rod.
  • Ability to implement gravity filling and vacuum filling method.
  • Daily, weekly, and monthly production reports can be generated through IOT.
  • Remote maintenance via the Internet.
  • Equipped with servo systems for accuracy, precision, and power saving.
  • Auto-lubrication for smooth operations.
  • Low energy consumption due to servo electric drive technology and lower noise emission due to servo base power pack.
  • Various safety-related accessories are imparted for better operational safety.
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